Why is it worth investing in modern briquette presses?

Each of us has noticed that the modern world is increasingly striving for environmental friendliness and preservation of natural resources. More and more often frequently, we see solar panels on houses, windmills in the fields and other measures aimed at obtaining energy in an environmentally friendly way. The cost of living is rising rapidly, and environmental problems are becoming increasingly widespread. The search for alternative energy sources is becoming a necessity that humanity is striving to support it. In this article we want to talk about one of the a highly promising solution, namely, modern briquette presses.

Briquettes are an environmentally friendly, efficient and economically profitable type of fuel. By choosing the path of investment in modern equipment for the production of fuel briquettes, you choose the opportunity not only to get a stable profit, but also to support the ecology of our planet, which is very important! So let’s move on to the main question – why is it worth investing in modern briquette presses?

What is a briquette press, and what is its role in the production of fuel briquettes?

A fuel briquette press is a specialized machine that processes various types of biomass or industrial waste into solid fuel briquettes. It operates by compressing the crushed raw materials under high pressure, usually without adding any chemicals. As a result, fuel briquettes are formed that have high density and energy efficiency.

Modern briquette presses – types

Modern equipment is quite diverse. Accordingly – your choice is not limited, and everyone will be able to find for themselves something that will fully meet the needs of production. There are several types of briquette equipment, namely:

Hydraulic presses are a special machine that works with the help of a hydraulic cylinder, which creates a large compressive force. It may work a little slower, but in return you will get briquettes with high density.

An impact-mechanical press operates using a flywheel and a mechanical plunger, ensuring high productivity and pressing speed. Its operating principle can be likened to a traditional stamping machine, namely, simplicity of design, high efficiency of transfer and speed of response.

Extrusion presses are a special machine that forms briquettes by feeding heated raw materials through a special matrix, which in turn contributes to a very strong and dense product at the output.

Among these three options, hydraulic briquette presses are the most popular. This is due to the fact that they are able to press wood, biomass, aluminum and metal. It can be concluded that processing solid materials is not a challenge for this technology. The other two presses are also widely used, so when choosing, you need to consider only your request.

The Role of Briquette Presses in Fuel Briquette Production

A fuel briquette production line plays a key role in their creation. So let’s look at a number of specific factors that will help you make sure of this.

Factors

Production automation

• Today, modern briquette lines are able to operate in automatic or semi-automatic mode. This, in turn, allows you to increase production productivity and ensure stable quality of the final product. Of course, the equipment requires regular maintenance and control, but if you follow all the recommendations, the press for processing agricultural waste will serve you well.

Environmental friendliness

• Although environmental friendliness is listed last, it is actually one of the most important factors. It is the briquette equipment that helps to reduce the environmental load on our environment. To create briquettes, you use renewable resources, which is very important and right. CO2 emissions into the atmosphere are reduced when compared to coal and firewood.

Invest in modern briquette presses together with PMZ “DENASMASH”

Investing in modern briquette presses is undoubtedly a good decision that will bring you many benefits. This is not only a step towards business development, but also a strategically important decision that will lead to economic benefits and support the ecology of our planet. The demand for environmentally friendly fuel is growing, so we advise you to pay attention to our briquette presses. You can buy a briquette press that meets all standards on our website. Contact us at +380(50)3691144, or by email at sale@denasmash.com. We are happy to answer any of your questions!

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Briquette press maintenance – useful tips

A fuel briquette press is a useful and necessary piece of equipment that helps to process waste into valuable fuel. Of course, every owner of any equipment wants it to last as long as possible and perform its functions properly. As with any equipment, maintenance of the briquette press must be correct so that it can work for a long time and efficiently. You need to follow simple but important rules for operating the equipment. This way you will avoid unnecessary repair costs, extend the service life of the press and ensure stable quality of briquettes. Next, we will talk about key tips that will help you with this.

Press Maintenance – How Does Regular Maintenance Affect the Lifespan of Your Equipment, and What Should You Do?

Regular maintenance is a key factor in ensuring that your press will last and run smoothly. Lack of proper maintenance can lead to major problems that can take a significant amount of time and effort to fix. So let’s take a look at the impact of regular maintenance to better understand its importance.

Avoiding premature wear of parts

All elements of the press work under heavy load every day. We are talking about matrices, rollers, gears, bearings, shafts and other equipment elements. If you do not clean and lubricate them in time, increased friction will occur, which will lead to rapid wear and breakage.

What to do?

It is worth regularly lubricating and changing consumables. For lubrication, special oils are used, which are available on the market. Also pay attention to extraneous noises and creaking, if you notice uneven operation of the press, or accelerated wear of parts, this is a sign of insufficient lubrication.

Maintaining stable productivity

Dirt, dust and residues of various raw materials can accumulate in the press boat. They can complicate the movement of parts and increase energy consumption. As a result, the productivity and quality of finished briquettes decrease.

What to do?

It is necessary to take care of timely cleaning of the equipment. Clean the briquette press after each use using special auxiliary brushes or other tools. Don’t forget to clean the pressing mechanisms, there are special solvents for this. This way you will avoid possible problems with the equipment and maintain stable work efficiency.

Reducing the risk of unexpected breakdowns

Everyone knows the situation when a necessary thing or equipment breaks down at the most inopportune moment. In the best case, the problem can be solved in a short time and everything stabilizes, in the worst case, the process of solving the problem can take from several hours to several days. In any case, everything is accompanied by stress, nerves and often lost money and opportunities.

What to do?

It is regular technical inspection that prevents unexpected equipment breakdowns before they cause the entire mechanism to stop. Agree, when the entire fuel briquette production line stops, you can suffer serious losses and financial losses, so it is better to closely monitor the condition of the equipment.

Preventing overheating of fuel briquette production equipment

Overheating is one of the most common reasons why equipment can fail, so you need to monitor this moment.

What to do?

It is necessary to regularly monitor the level of oil and the cleanliness of the cooling elements. If the temperature exceeds the permissible limits, it will negatively affect the engine and other parts of the equipment. If you notice that the equipment body is too hot or smell burning, this indicates that the press is overheating.

Press maintenance – reducing repair costs

Untimely maintenance often leads to major repairs, or even complete replacement of equipment. This can be a big problem, because when production is established and there are supply agreements, untimely breakdown of equipment causes difficulties.

What to do?

Scheduled maintenance is something that should not be neglected. Regularly replace parts, monitor the temperature of the press, clean the equipment and do not forget about maintenance. As a result, your briquette press will serve you for a long time and reliably.

Briquette press maintenance with PMZ “DENASMASH”

Regular maintenance of a briquette press not only ensures its durability, but also reduces many risks associated with operation and productivity. By following simple rules, you can be sure that your equipment will not stop at the most inopportune moment. By investing time in proper and timely maintenance, you will be one step ahead, as you will avoid numerous breakdowns.

You can buy a briquette press that will meet the highest quality standards and will work properly on our website. Contact us at +380(50)3691144, or by email sale@denasmash.com. Our specialists will help you with the choice and will be happy to answer all your questions.

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How to choose a briquette press?

Choose a briquette press is a significant and accountable decision that impacts production’s profitability and efficiency. The primary machinery used to produce fuel and energy briquettes, which are highly sought-after nowadays because of their high calorific value and favorable environmental characteristics, are briquette presses. Nonetheless, there are a wide variety of presses available on the market, which can differ significantly in design, characteristics and purpose.

Achieving the best outcomes—high-quality briquettes, low energy consumption, and dependable, continuous production process operation—requires selecting the appropriate press. As a result, a number of aspects need to be carefully considered before making a purchase.

Why is it important to choose the right briquette press?

• The quality of the briquettes depends on your right choice. An incorrectly selected briquette press can lead to low briquette density, irregular briquette shape or inappropriate size.
• Cost optimization also depends on the right choice. By choosing an energy-efficient equipment option, you can reduce electricity costs. This also includes optimal maintenance costs and rational use of raw materials.
• A briquette press with high productivity will have a positive effect on the production process. High-performance presses speed up the production process and ensure its stable flow, which is very important when there is a stable demand for products.

What should you consider before choosing a briquette press?

The technology of briquette is quite simple. It is based on the principle of biomass compression. During this process, the biomass cells are destroyed and the briquette itself is formed. The process is quite simple and understandable, and at the end you will get an environmentally friendly product, but it is important to choose the right press for fuel briquettes.

Key factors

Right type

• Start by choosing the right type of equipment for making fuel briquettes. There are several types, namely hydraulic, mechanical and combined. Of course, each has its own advantages and disadvantages, so you need to focus on your own needs. Start from what volumes of biofuel you plan to briquette and with what intensity.

Shape and size

• Think carefully about the size and shape you wish to create. They rely on the equipment itself as well as the kind of material you plan to briquette. Since there are various kinds of briquetting machines on the market, their features and capacities vary. Some are capable of producing several shapes, while others can only provide one choice. Your individual choices must be considered here.

Productivity

• Productivity is one of the most important factors that you need to pay special attention to. Not only the number of briquettes that you will receive at a time depends on it, but also the economic feasibility of production. You need to start from the planned production volumes, the amount of raw materials and its type.

Technical characteristics

• The technical characteristics of the equipment are also no less important. It is important that they fully meet your requirements, because this has a direct impact on the production process. Pay attention to the engine power, the maximum pressure used in the process of briquetting the material. Also consider the weight and dimensions of the press itself so that you can safely and correctly transport it and place it in your production.

Ease of operation

• Ease of operation and maintenance is also one of the factors that you should pay attention to. They can significantly affect the efficiency and profitability of the production process. Equipment that is easy to operate is easier to use, and a reasonable price for maintenance makes the press an economically profitable purchase.

Quality and warranty

• Ask the manufacturer about the quality and warranty for the briquette press you have chosen. You must make sure of its reliability and serviceability, and also pay attention to compliance with all quality standards. These points are important, because this way you will protect yourself in the event of breakage or other technical malfunctions that may occur during operation.

Choose a briquette press from a reliable manufacturer

The right choice is the basis of successful and efficient production. It affects product quality, overall productivity and economic costs. Taking into account the factors listed above, you will be able to choose the equipment that will fully meet your requirements. On our website, you will be able to find not only briquette presses, but also other useful and necessary equipment. We make sure that all our products meet all quality standards and are distinguished by their reliability. You can buy a briquette press by contacting us at +380(50)3691144 or by e-mail sale@denasmash.com. We will be happy to answer all your questions!

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Errors in the operation of granulators

Such equipment as a granulator plays one of the leading roles in numerous industries. Granulation lines help to obtain raw materials in granules, which significantly facilitates its transportation, storage and further use. Of course, this is modern technological equipment, and it brings a lot of benefits, but it is worth remembering that it can lose its effectiveness or fail if you do not operate it correctly. Errors in operation occur quite often, so in order to avoid them, you should fully possess the necessary information and apply it correctly. Knowing about errors is half the way to success, the other half is understanding how to avoid them and ensure a long service life of the equipment.

Typical errors in operation

Errors in operation are a common phenomenon that occur either due to banal lack of information or due to negligence. Both can be corrected, the main thing is to know what to do and how to avoid mistakes.

Top 8 Most Common Mistakes

Raw Material Condition

• The first and one of the common mistakes in the operation of this equipment is the inappropriate humidity of the raw materials. If you plan to produce pellets, you need to pay attention to their humidity. The question arises why, the answer is quite simple. If you do not do this, the pellets you have produced may crumble when interacting with them. Thus, your customers will have questions and a negative experience of interacting with your company, which is a loss of customers and reputation. It is necessary to monitor the appropriate humidity level, because then the raw materials enter the press for fuel briquettes and must go through the following stages of production. Close monitoring will help to avoid unforeseen situations.

Matrix mismatch

• The next point will be about the mismatch of the matrix to the type of raw material. The granulator matrix is ​​a special device that is used to press the raw material, which at the output has the form of granules. In the granulation process, the correct pressure must be maintained for a specific type of raw material. If at the output you want to get a high-quality granule that does not crumble and keeps its shape, then you need to choose the right spare parts for granulators, in our case it is a matrix. Remember that when choosing a granulator and buying it, you can clarify all the details with the manufacturer. They will definitely suggest the best option and guide you according to your needs.

Incorrect settings

• Make sure that the specialists correctly adjust the gap between the matrix and the rollers, because further work depends on this moment. We are talking about how productive the granulator press will be, how much energy it will consume and how long the matrix and rollers will last you.

Raw material fraction

• The raw material fraction occupies an equally important place in this list. In order for the palletizing or granulating process to go as smoothly as possible, you should first prepare the raw material according to its fraction. If the granulator model you have chosen does not have a chopper and raw material of a different fraction gets into it, this can lead to a failure.

Inappropriate equipment power

• The power of the granulator should also be taken into account. This factor is closely related to the raw material you plan to granulate. When choosing equipment, you need to pay attention to the motor for the granulator and its power. It is because the performance of the equipment itself depends on it. You should understand that more powerful options will be able to cope with raw materials for which a weaker version of the equipment is suitable, but if the opposite is true, the granulator can quickly wear out or fail. You should not try to granulate raw materials that are not intended for a certain type of equipment.

Untimely maintenance

• Timely maintenance of the equipment is one of the key factors in the successful operation of not only the granulator, but also any equipment. One of the most common mistakes in the process of using the granulator is untimely maintenance of the device. More specifically, we are talking about untimely lubrication of the components.

Voltage surges

• This point is quite logical and predictable, but still, it can also bring a lot of trouble. We are talking about voltage surges. Yes, ordinary voltage surges can disable equipment. Therefore, to avoid such situations, before starting the equipment, make sure that you have ensured stable voltage. You can also apply surge protection using special equipment.

Foreign particles

• The last point on our list will be the ingress of foreign particles into the granulator. Before loading the raw material, it is worth checking it. Solid wood particles, as well as small foreign objects that were stored in warehouses, can get into the raw material. You need to understand that if you do not forget to follow simple rules. You can significantly extend the life of the equipment and get quality products at the output.

Granulators from PMZ “DENASMASH”

Operation errors are an unpleasant experience, but now that you know the most common ones and how to avoid them, you are one step ahead. Any equipment requires proper operation and proper maintenance. If you follow simple rules, you will be able to use it for a long time without any difficulties. A granulator that is operated correctly will bring you a lot of benefits and financial benefits. If you are looking for a high-quality and wear-resistant granulator, then we suggest you familiarize yourself with our range. You can also buy a briquette press from us to perform the work comprehensively. Contact us at +380(50)3691144, or by email sale@denasmash.com. We will be happy to help you with the choice!

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5 reasons to switch to biofuel in the form of briquettes

In modern realities, energy efficiency and environmental friendliness are becoming increasingly relevant and a priority for both private homeowners and enterprises. Undoubtedly, everyone sees the rise in prices for traditional heating methods and their negative impact on the environment. Thus, people are increasingly thinking about finding an alternative. Biofuel is exactly the alternative that is constantly gaining popularity. More specifically, we are talking about fuel briquettes made from renewable resources. Next, we will consider 5 key reasons why you should choose biofuel and what benefits it will bring to you and the environment.

What is biofuel?

Biofuel is a fuel that is produced from organic materials, namely plants and their residues. We are talking about wood, agricultural crops, waste and similar products. Later, people used this fuel to produce energy. Today, specialists produce it using modern technology, namely equipment known as a briquette press. This process is significantly different from how people extract natural resources such as gas and oil through slow geological processes.

At the moment, biofuels are considered in Ukraine as a significant and promising alternative to traditional fuels. There is an opinion that the production of biofuels in the near future will be beneficial for our economy and will contribute to the development of bioenergy. This path will benefit many entrepreneurs and will allow us to support the ecology of our planet.

5 reasons to switch to biofuels

Economic benefits

• Let’s start with the economic benefits, as biofuels rank among the most cost-effective fuel types in terms of price and efficiency. Manufacturers produce briquettes from waste wood, straw, husks, and other biomass. This process eliminates unnecessary waste and creates a product that provides future benefits. It is worth mentioning that fuel briquettes have a longer burning time compared to classic wood. Thereby providing more heat with less fuel consumption.

Environmentally friendly

• The next, no less important reason why it is worth switching to biofuels is that briquettes are an environmentally friendly and safe product for nature. To make briquettes, you need to move away from agriculture and wood, which reduces the amount of waste. It is also worth noting that producers use biomass, which quickly regenerates, to make briquettes, making this product a great alternative to traditional fuel.

Versatility

• Fuel briquettes are a fairly universal product, as they are suitable for various types of heating equipment. This factor makes them convenient to use. They can be used for various types of boilers. These briquettes are good for industrial facilities, as they are effective for heating large areas, such as production facilities. For private households, this is also a good option, as they can be used to heat a house perfectly.

Transportation

• For many people, ease of transportation is one of the important factors when choosing heating. Briquettes stand out for having a compact shape, which significantly simplifies the process of transporting them. Due to their density and the same shape, they are easy to fold and take up less space compared to firewood. It is important to store briquettes in a dry room to maintain their properties for a long time.

Relative stability

• The last item on our list will be relative stability. The price of this type of fuel is relatively more stable than for gas or oil. It is also worth noting that briquettes are easier to transport to remote regions where access to fuel is limited. Biofuel is a renewable resource, so it is a good choice in the future.

Biofuel production equipment from PMZ “DENASMASH”

From the above, it becomes obvious that biofuel is a good choice in the long term. Switching to biofuel is not only about economic benefits and many advantages for you as an entrepreneur or homeowner, but also about environmental friendliness, stability and conscious consumption and processing of raw materials. If you have long thought about wanting to produce fuel briquettes yourself, then we can help you with this issue. On our website you can find a reliable briquette press, which is distinguished by its durability and quality. Such equipment is undoubtedly a great investment for your enterprise, because you will be able to produce briquettes yourself. You can buy a briquette press by contacting us at +380(50)3691144, by e-mail sale@denasmash.com, or on the company’s website. Our specialists will be happy to help you with the choice and answer all your questions.

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How briquette presses work: technology overview

Every year the world is developing steadily and people are trying to improve existing technologies and methods of their use. Resource efficiency is a major priority, which is becoming more and more important every day. Materials recycling technologies have taken one of the leading places in the modern world. One of these technologies is briquetting. This is a process that allows you to convert waste from various industries into a useful product. Briquette presses are a key element in this process, because it is thanks to them that you can combine small particles of raw materials or secondary materials into dense, compact briquettes. Subsequently, the resulting briquettes are convenient and easy to use, which gives them an additional advantage.

Stages of the briquettes process

In essence, the briquettes process consists of three main stages, namely – grinding, drying of raw materials and briquetting itself. To explain this point in more detail, let’s take the wood briquettes process as an example. But remember, the raw materials can be different.

Grinding

Wood chips of different sizes are fed into the crusher. A crusher is a special machine that is used to grind wood waste into small fractions. Of course, crushers come in different types, so you need to consider this nuance. Inside the machine, the grinding process takes place and the material is unloaded in bulk or into a vehicle.

This process is very important, because the homogeneity of the mixture depends on it. Small particles of raw materials mix better with each other and with other additives. This, in turn, guarantees the homogeneity of the briquettes. Also, smaller particles entering the fuel briquette press are easier to compress, which reduces the energy consumption of the process.

Drying

The next stage is drying. This stage is critically important in the briquettes process, as the moisture content of the raw material can significantly affect the quality of the finished briquettes and the efficiency of the process itself. The optimal moisture content of the raw material before briquetting depends on the type of raw material itself and the briquetting technology, so you need to start from this information. It is important to understand that further work depends on the drying stage, which is why it is so important.

Stages:

• Methods of drying raw materials can vary. Let’s start with contact drying. The raw material comes into contact with a heated surface, for example, drums or a belt. This method is quite simple, but has its own nuances. We are talking about limited efficiency, which can lead to overheating of the surface layers of the raw material.
• Convective drying consists in drying the raw material with a stream of hot air. This method is more efficient than the previous one, but requires more energy.
• Radiation drying is also one of the options. In order to dry the raw material, infrared rays are used. This method allows you to dry the material quickly and evenly, but it is worth noting that this option will be more expensive.
• The last on the list will be a combined option. This is a combination of different drying methods to achieve optimal results and efficient production.

You also need to pay attention to important factors that affect the drying process. We are talking about the type of raw material, namely moisture content, particle size and heat capacity. The drying temperature should be chosen based on the properties of the raw material to avoid damage. Also consider the air flow rate, as it affects the intensity of moisture evaporation. And the last but not the least important factor is the drying time. You need to focus on the initial moisture content of the raw material and the desired final result.

Briquette presses – briquetting process

Briquetting is the final stage during which you will receive the finished product. After the above preparatory stages, mixing and dosing take place. Binders increase the strength of the briquettes when added to the prepared raw materials. The process thoroughly mixes the components until they form a homogeneous mass. Workers load the finished mixture into a special container for further pressing.

The mixture is fed into the briquettes press and subjected to powerful pressure in the press. The pressure ensures compression of the material and its transformation into briquettes. The briquetting process can be both mechanical and hydraulic.

When the briquette machine completes its work, the finished briquettes come out of it and are sent for packaging and further transportation. They are usually packed in packs.

Briquette presses from PMZ “DENASMASH”

Equipment for the production of fuel briquettes occupies one of the important places in the modern world. This equipment allows you to effectively use secondary materials and obtain alternative fuel. You can buy a briquette presses from us. It will serve you for more than one year and will bring you a lot of benefits. You can familiarize yourself with other products on our website. Contact us at +380(50)3691144 ​​or sale@denasmash.com. We will be happy to help you with your choice and answer all your questions.

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Granulators – what are they and how do they work?

Granulators are special equipment that converts biomass into small granules by crushing and pressing it. Thus, at the output we get a product that can be used for various purposes, depending on the needs of the consumer. Granulated products are easy to transport and store, which adds demand and relevance to this equipment.

Granulators – application areas

• Granulators are widely used in the food industry. They help in the production of compound feed for various animals, as well as in the creation of pellets from feed crops and agricultural waste.
• Plastic granulation is quite common in industry. This equipment allows you to convert plastic waste into small pellets. They come in different sizes and configurations. We are talking about conventional granulators, granulators with a built-in grinder, and granulators for heavy-duty conditions.
• Metal granulators are used to process metal waste and convert it into pellets. They effectively grind such metal waste as copper, brass, aluminum and stainless steel.
• In the chemical industry, granulators are used to process chemical powders, produce granular chemical fertilizers, plant protection products and other chemical fertilizers.
• It is worth mentioning the woodworking industry, because it is thanks to granulators that special fuel pellets can be produced. For example, pellets from sawdust, chips and other wood waste.

Granulators are widely used in each of the above-mentioned industries, as they are an indispensable tool in creating the desired products.

Types of granulators

Granulators come in different types, so when choosing them, it is important to understand for what purpose you are choosing the equipment. Our company’s assortment has a wide selection, so everyone can choose the right option for themselves.

1. Granulator OGM-1.5M up to 1.5 t/h
2. Granulator B6DGV-M up to 2.2 t/h
3. Spare parts for granulators OGM-1.5 and B6DGV
4. Granulation line from 1.5 t/h
5. Sonic granulator
6. Press granulator GR-1

All the above models do their job perfectly. Due to the fact that the enterprise operates in accordance with advanced standards, our products are highly efficient and easy to operate. All granulators are made of high-quality materials, so they will serve you reliably for more than one year.

Advantages of using granulators

• This equipment has numerous advantages and has found application in numerous industries. So let’s consider its key advantages.
• The first and most significant advantage is the effective use of the granulator in the processing of raw materials and biomaterials. By choosing the path of waste and biomaterial conversion, companies and enterprises reduce the amount of the same waste. They save costs and reduce the negative impact on the environment.
• The ability to obtain the necessary product in granules significantly facilitates its storage and transportation. The need for additional processing stages is also reduced.
• The granulator is fairly versatile equipment. They can accommodate different materials and allow you to change the shape and size of the granules. Thus, this factor serves the reason that they are used in various industries.
• A modern granulator is energy-efficient equipment. It does not consume too much energy and, at the same time, does its job perfectly.

Poltava Mechanical Plant “DENASMASH”

A granulator is an indispensable assistant in many industries, which facilitates the granulation process and makes it automated. When choosing a granulator, consider your needs and be sure that this equipment will bring you a lot of benefits. We would like to note that our company has been manufacturing high-quality and reliable granulators for more than one year. A wide selection is available on our website. We also provide various services, such as metalworking, milling, heat treatment and others. Contact us at a convenient time for you at +380 (50) 369 11 44 ​​or sale@denasmash.com. We will provide answers to all your questions. By choosing DENASMASH LLC, you choose high-quality, reliable and durable products.

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Energy-efficient boilers and their advantages

With the arrival of winter, cold snaps and frosts are rapidly approaching. A serious question arises about effective and economical heating. Every year, the cost of heating increases and significantly affects the budget of entrepreneurs, which in turn makes you think about finding ways to reduce the financial burden. Energy-efficient boilers are a way to solve this problem, because this heating system allows you to significantly save money while creating comfortable conditions for the company’s employees. By choosing this heating option, you immediately choose an effective direction for energy savings.

What is an energy-efficient boiler ?

An energy-efficient boiler is a type of modern heating equipment that is responsible for efficient and reliable heating of water or air, thereby creating a comfortable temperature in the room. Its main advantage and a key factor why entrepreneurs choose it is the ability of the boiler to minimize energy costs during operation. It is worth emphasizing that energy-efficient boilers usually have a higher efficiency factor compared to the traditional boiler version.

Energy-efficient boilers – advantages of use

• The first and very significant advantage of using this equipment is the economic benefit, namely saving money and reducing fuel costs. This factor is one of the key factors in making a decision to use energy-efficient technologies and ecological heating. Fuel consumption is significantly reduced. Thanks to the optimal heating and air conditioning regulation system and insulation of premises, heating is effective.
• The environmental aspect is no less important, because industrial solid fuel boilers have a low level of emissions of harmful substances into the atmosphere of the earth. In boilers with this option, wood, briquettes, pellets and coal are burned, which is quite environmentally friendly. By choosing energy-efficient boilers, entrepreneurs reduce the use of such energy sources as gas or oil. This, in turn, reduces dependence on imports and ensures stability of heating.
• The next significant advantage is the ability to burn secondary materials in solid fuel boilers. We are talking about wood or straw residues. This significantly reduces the amount of secondary materials that can accumulate or go to landfills.
• Long service life is a significant advantage for entrepreneurs and owners of large-scale production. For example, boilers in our production are distinguished by their wear resistance and reliability in operation. This purchase will be a good investment in the development of your enterprise and will provide comfortable working conditions for workers.

How do I choose an energy-efficient boiler?

• First, you need to assess the size and parameters of the premises that you want to heat with a boiler. Consider the level of thermal insulation of the building, the number of windows, and the condition of the walls and roof. It is important to understand the level of thermal insulation, because thanks to this data you will know what power the boiler needs.
• Pay attention to the energy efficiency of the boiler, it is worth choosing options with a high coefficient of efficiency.
• Make sure that the manufacturer is reliable. It is important that the boilers are manufactured in accordance with all standards and from high-quality materials, because their serviceability and durability depend on this.
• Consider your budget, because this will help significantly narrow down the search. Although energy-efficient boilers are a worthwhile purchase, they are still undoubtedly profitable and will pay off in a fairly short time.
• Based on the collected necessary information, consider the options for energy-efficient boilers of the required power. There is now a wide selection available on the market, so all that remains is to choose the best option.

Poltava Mechanical Plant “DENASMASH”

Our company has been manufacturing energy-efficient boilers for many years. In our work, we use only proven and high-quality materials. You can be absolutely sure that our products will serve you for many years and will reliably perform all their functions. You can learn more about the range on our website. Contact us at +380 (50) 369 11 44 ​​or sale@denasmash.com. We will be happy to help you with your choice and answer all your questions.

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Biofuel equipment

Biofuel equipment – pressing machines have received a special capacity in enterprises whose activities are accompanied by the accumulation of large volumes of waste. In addition, the processing of secondary raw materials has occupied its niche as a profitable business. The profitability of which increases with the operation of high-quality and reliable equipment.

Briquetting press: advantages

Modern pressing systems have the following advantages:

• The possibility of reducing the volume of secondary raw materials up to several times, which reduces the frequency of their removal from the territory;
• Manual sorting of waste allows you to hand over raw materials for good money;
• Keeping warehouses clean and even reducing the cost of waste disposal.

An important advantage of the equipment is also the creation of fire-safe fuel briquettes.

Biofuel equipment. Why do you need to buy a PB-48 briquetting press?

Before buying equipment, you need to decide why you need the unit. The main goal: there is a certain amount of waste, and it is necessary to dispose of it, and it is good to make money from it. In European countries, the briquetting press is produced with a capacity of up to 50 kg per hour. The payback period of such a device is about 7-10 years.

Despite this, the equipment is widely in demand in Europe but not in Ukraine. This is due to the fact that the EU countries have rather strict requirements for waste processing, moreover; these requirements are supported by the imposition of high fines for their violation. Therefore, it is more economical for a small German company with waste up to 300 kg per shift to install a small briquetting press, which has a productivity of 30 kg per hour. Then to pay a large amount for the removal of waste for disposal. Such a situation in Ukraine is completely different. It is often cheaper to take waste to a landfill than to buy a PB-48 briquetting press. The cost of which can pay off in the long run.

Material for fuel briquettes

The PB-75 briquetting press is created on the basis of rational pressing technologies, which ensure minimum electricity consumption during its operation. In addition, the device is able to produce briquettes from the following types of raw materials:

1. Sawdust;
2. Rape straw;
3. Hay;
4. Cereal straw;
5. Popping of sunflower seeds;
6. Buckwheat husk, etc.

Since the heating period in our country can last about 5 months. Gas prices are regularly increasing, sooner or later briquettes will be in mass demand.

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Briquetting press for biofuel

In the conditions of modern life, biofuel is produced directly by processing waste wood, straw, husks of various cereals and seeds, as well as other natural components. The remaining part of the fuel market belongs to liquid fuels made from oils of animal and vegetable origin.

Liquid types of biofuel

The production of liquid biodiesel involves the use of special equipment. It is used to react natural materials with methyl alcohol. During the procedure, a process occurs using alkaline or acidic enzymes. The duration of the reaction is several minutes. The production process is simple, but it requires special technological equipment.

The method of creating fuel briquettes from solid raw materials

This type of biofuel is a granular raw material. People widely use it in the electric power and thermal power industries for heating the coolant and producing electricity. Production of granules requires the use of equipment designed for the following technical processes:

• Preparation of material from wood for the production of biofuel, which grinds the elements to a size of 25 mm;
• The process of drying sawdust to 10% moisture in drum or belt type drying equipment;
• Additional grinding of the prepared material at the expense of vibrating mills, chipping machines;
• If the raw material has optimal moisture and fractional composition, specialists do not use the grinding and drying process;
• Auxiliary moistening of raw materials, which increases the density of pressing;
• Compression of material using a briquetting press.

The raw material should not have a moisture content of more than 12%, contain more than 5% rot, and the particle size should be less than 5 mm. The equipment creates fuel briquettes by raising the temperature of raw materials and gluing the particles with natural glue. The finished products are cooled, packed and packed. The cost of such fuel is calculated based on the type of material (sawdust, husks, straw), costs for technological processes and packaging.

Briquetting press PB-48

The equipment produces fuel briquettes from sawdust, sunflower husks, and other plant waste, such as cereal crops, straw, and bean tops. The natural lignin in the raw material eliminates the need for additional binding substances during production. The PB-48 briquetting press compresses the briquettes with the help of strict molding in a cylindrical guide with a press inflow of material. The resulting pressure ensures the sintering of the raw material into a solid mass in the form of a continuous sleeve without the inclusion of binding elements in the composition. Pressing takes place in conditions of high temperature, so the briquettes become strong, their surface is melted.

Briquetting press PB-75

The main factors that distinguish the PB-75 briquetting press from the PB-48 equipment model include:

1. Extreme simplification of the structure of nodes and parts that wear out quickly;
2. Availability of spare parts and components;
3. maximum automation of all technological processes;
4. Simplicity and ease of repair and maintenance of the device;
5. Maximum reduction in the number of parts that wear out quickly.

The design of the PB-75 press allows you to freely approach the repair and maintenance of the unit. In addition, all spare parts and components for both models of equipment are always available.

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